Wormgineering Waste Food into Humus for Urban Gardens


Blue sky, green grass, bright red butterfly in the middle







The plan at this point has the goal of eventually having in place 175,000 square feet of fully productive Vermicomposting bins in the Portland Metropolitan area.

That will give us the capability to convert the carbon in 10,000 tons of food waste per year into humus-building Vermicompost. That will grow a lot of veggies and more.

The plan depends on the development of a standard hatchery bin and a standard medium volume Vermicycling bed suitable for use in a garage or spare bedroom.

We are so lucky that Red Wigglers are so adaptive! There is NO WAY that we can fail to come up with solid engineering answers to these needs, if we can get some group effort applied.

If we can set up fully documented worm bins and have people keep them in a heated location for from 3 to 4 months, we can get this project rolling.

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Red Wigglers as Garbage Disposals

    Large Scale Vermicycling Requires Large Scale Vermiculture

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    The plan counts on public participation: Distributed Vermiculture

    Foolproof Worm Hatcheries:

    Foolproof Standard Hatcheries are one of the most important keys to this project, certainly from the worm's point of view. The initial worms we put into the hatchery got removed from their happy home, and they need to be placed into near-ideal conditions, with more than enough food for the first several months. These adult worms lay cocoons, and after enough months pass, the population is booming, with a writhing mass of young worms, some of which are of breeding age, with the rest right behind.


    We'll check on them at monthly intervals, feed them and intervene if required. The key idea is that otherwise, we just set the bins up and then they just sit there. The host prepares the bedding, provides a warm room and monthly access for our technician; other than that they just leave it alone. A garage or unheated basement would be OK, but a normal indoor temperature is ideal. After the correct period of time passes, the bin gets completely emptied out, castings and worms and unfinished compost are separated and go to new homes.


    Hatcheries can be returned to duty as either a new hatchery or as a home-use vermicomposting bin. Either way, the deal is that we get to take, say, 75% of the worms for their new life in beds optimized for chowing down maximum amounts of a uniform food waste (very similar to what they hatched on). We also split the castings, another percentage to be determined. As we grow, we may be able to let our lovely subscribers and hatchery hosts keep all the castings.


    To get this project rolling, we just need to set up a bunch of bins as identically as possible, with full documentation of exactly what went in, and with known feeding weights, a decent record of the temperature history over the storage period of from 3 to 4 months. Just that and a hundred other things, lol. :-)


    When these hatcheries are ready, we're also going to need to know how to set up standard Vermicycling Beds (or stacks of beds, as I envision it) and of course, we are going to need to have people standing ready to use their homes and garages for ongoing Vermicycling operations.


    Well then there's a lot to figure out. Eventually this page will have all the answers that have emerged, but right now we don't even have a specification for a standard worm bin. (For that matter, there is no 'we' yet, actually. It's just 'me' at this point. But worm keepers are good people, and I think I can get at least a small 'we' going - and take it from there.)

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    Centralized Worm Food Production, Distributed Vermiculture Operations

    This enterprise will have at least one central facility for worm food production. There would likely also be limited numbers of vermicycling beds co-located there. But it is not clear that a municipal waste-fed vermicycling facility operating alone would be able to generate the revenue needed to support the overhead of maintaining the large area of worm beds you would have to employ. That's where the Distributed nature of the plan came from (among other reasons).


    So we can vermicompost to the extent that it's affordable in terms of the cost of renting the space. But we're depending on most of those square feet to be elsewhere, in the homes of Professional Vermicyclers.


    To support the collection of food waste and conversion into worm food, there will need to be at least one central facility. All food waste would remain in closed containers and be pumped from location to location as required. The expectation is that if the facility stinks, you're doing something wrong. The key is to always have a home for all the waste you have on site (set up more hatcheries), and to be able to turn off or at least slow down the inflow of food waste if you get overwhelmed. There should be no effluent from this facility: the worms can handle most anything short of hazardous waste.


    That analysis of a large centralized vermicycling operation needs to be done, but the initial view here is that ultimately it would be best if our subscribers turned into highly productive Vermicomposters. In fact, at a certain point, growth in the overall system could likely be accommodated even with limited growth of the central facility, by achieving dense enough participation: plenty of Professional Vermicyclers. There is also the prospect of creating satellite worm food plants, set up in small commercial spaces, run by neighborhood organizations or wormy co-ops. In either case, perhaps we can envision little electric cars, collecting food waste and delivering supplies and castings and tea to the members; nice. Mr Kulongowski might be able to help. The existing waste haulers need to have their interests met as well, so maybe the big trucks are still used.

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    Some personal notes

    Let me be clear (also see my disclaimer on the Vision page): My goal here is to divert many hundreds of tons of food waste into Vermicycling beds. I'm not in this to find the perfect money-making angle. I figure that the original Wormgineer ought to do well in this new emerging industry. How exactly that happens is unknown and I'll worry about it later. You'll see a modest store with modest products emerge here, for now. Maybe later I'll step up the commercial side of my involvement with worms, but for the forseeable future, my goal is a focused one: Ten thousand tons a year diverted from waste to humus via worms.


    In the present context, I'm not going to hesitate to suggest that maybe this whole thing could be done as a co-op. I am totally open to that idea. Well, open to it with the understanding that I am not comfortable with that particular organizational approach. I see it as "fraught with peril". Likewise, I'm not going to worry about satellite operations "cutting into my action".


    You may be projecting me as the principal in some to-be-formed company that does all this, and that I intend to make my fortune off of this idea. Please understand that I do not project myself in that role. I'm an inventor, and I've learned that some ideas are not well served by being selfish. I see a new emerging industry and I'm getting in on it with perfect timing for what I want to do. Plus, anyone can call themselves an Inventor, and any level of success will enhance my own claim to be one, and that has high value to me.


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    My angle on this action: spur a sector into explosive growth, grab a slice of the pie  

    A cap-and-trade system for CO2 is on the horizon as I write, so it is reasonable to assume that the activity of sequestering carbon that would otherwise rot and spew methane - and not just sequestering it but turning it into Humus and Tilth - is going to be a source of income. It simply seems clear to me that this is an emerging industry. You betcha I'll have some inventions to sell to this market. But that's not what this website is all about. The priority is to grow the industry of Vermicycling.


    Processing Municipal food waste can certainly be expected to be on the list of revenue producing activities. We really ought to get a bonus for turning the carbon into its ideal form!


    {On another note: Just as soon as I get all the pages written, or at least started, for this website, I'll be participating in as many worm forums as I can find, and of course I'll be hosting my own forums. Anything and everything you read on this site is a valid topic on my forums. I'm looking for corrections and verification and suggestions for improvement on every aspect. Especially corrections: Engineers should not be spreading mis-information! I don't have all the answers, but I am convinced that a group of worm-keepers can make something like what I propose happen. The first thing I am interested in resolving is the exact set-up of a worm hatchery.}

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    Hatching Worms

    I'm new at worm-keeping. I am not an expert yet (I just play at being one on the internet). But, hey this isn't rocket science (and btw I can do some rocket science :-) ), this is Red Wiggler territory and by all accounts they are dependable critters. In my opinion and judgement, there is no reason we cannot invent foolproof worm hatcheries.


    So here's what I've got so far:


    The primary function of a worm hatchery (within this plan) is to start it with just enough worms to insure a very high population at the end of the designated hatchery period (3-4 months). In other words, multiply the quantity of worms as much as possible.


    The basic idea is to give them ideal conditions, put them in a deep bin so they have plenty of room to grow and have extra bedding, provide good ventilation, and then leave them alone except for monthly check-ups. I'm thinking that you would feed them heavily after the first and second months (at check-up time), and harvest as soon as three months. One alternative is to put a ball of food in a net and put that where the food usually goes, at the three-month check-up, and then some weeks later pull the net out, harvesting a ball of worms.


    But what do I know? I'm a beginner at this. But there is enough good information on the web that it's worth a shot.


    Yes We Can, right?


    I am sure that controlling the total moisture content is going to be critical in delivering a foolproof design. I am assuming that we use a plastic tote and that some extra measures should be taken to ventilate the interior.


    I envision a design where the customer gets most of the stuff at their local ACE / TrueValue / Home Depot / Lowes / Paar / (Other?) hardware store. They grab a plastic tote (one on our list of approved bins for this program) and some PVC pipe and fittings. We should be able to avoid using cement (glue) and just dry fit something together.


    They get the bin and pipe fittings together - CHEAP! - and make up the bedding from newspaper. They either weigh the dry newpaper or they count the sheets (or both) and prepare the specified amount. They put the ventilation system together and wait for the worm tech. Oh, and they need to set some water out in a bucket for 24 hours to get rid of the chlorine.


    Our trained Worm Technician shows up with a kit, worm food and worms. The bedding is checked and if we're going to include anything else in the bedding, we weigh and record it. The vast majority of bins will use only newspaper. The tech measures the right amount of water and food, and sets up the layers according to the standard. I'm thinking you first put down a thick layer of wet bedding, then food, then the mixed contents of the kit, then bedding, then the worms, then lots and lots more bedding.


    The bedding goes in moist, but the total volume of water added is measured out according to the standard, and only that amount is used. This bin will not have drainage holes, or even a drainage area in the bottom (pottery shards or styrofoam peanuts, etc.), to keep it simple and sealed. So we need to nail down the total amount of water added to the bedding. We may end up with only damp bedding on top, when initially set up, but we do not want to drown our worms if they are working the bottom of the bin.


    Ventilating with the plastic pipe allows us to otherwise have a sealed-up bin. This is to make sure we don't make a mess for our host to clean up. Just drill (or punch?) some standardized holes in the sides for the ventilation system and put it together. Stuff a little aquarium filter floss (this kind of thing would come with worm hatchery kits) into the pipe and you have a fruit-fly-proof worm bin that is also well ventilated. The worms are wet but not drowning, they have all the food they could want, newspaper alone makes good bedding for this setup, you are good to go. Snap the lid on, hold it on with tape, put the bin somewhere in a heated space and leave it alone. We might even require that only certified Worm Techs are allowed to break the seal - insuring the quality of our process all the way through the cycle.


    The worm tech checks and feeds monthly, and then when the time comes, your friend the worm tech shows up and the bin gets dumped out. Everything gets separated and the hatchery sponsor gets a pile of castings and, if they want, a population of worms. They can take their share and put them back into the same worm hatchery, but it can be converted into a daily-use Vermicomposter bin. There would be no physical change, you would simply set it up with new bedding, throw a starter kit in, and feed it regularly with daily food waste. Such a converted bin could optionally be fed our homogenized worm food on an ongoing basis.

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    Put those Red Wigglers to work!

    High-Volume Vermicycling (Vermicomposting) of Municipal Food Waste

    The worms we harvest from hatcheries will be rushed to their new home, which will be less of a worm bin and more of a worm bed: No deeper than necessary, just jam-packed with worms, being fed all the worm food they can handle. Operations would focus on processing as much food as possible - "Vermicycling". This would seem to differ from an operation which is focused on raising worms - "Vermiculture" and from an operation focused on producing castings: "Vermicomposting".


    These Vermicycling Beds would produce castings in large quantities. Apparently, worms don't mind living in high concentrations of castings (they're like, what? Impervious or something?) just as long as they have food and don't dry out or drown. That should provide some operational flexibility.


    There might be a need to employ some 'finishing beds' where the worms are forced to go from one end to the other of a bed to finish off the last bit of uncomposted matter, producing very pure castings. But this plan is about processing food waste, and processing castings is not our primary function, so maybe that's a business opportunity for someone else.



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    Growth and a business model for Distributed Vermicycling

    If the primary function of this plan is to provide a means of diverting some of the stream of waste food into vermicompost - and it is! - then we have to question the use of industrial-sized worm beds in large spaces (empty grocery stores, strip mall spaces, industrial properties, etc.).


    The collection of food waste and the hatching of worms is distributed, that is to say: the plan depends on public buy-in to a large extent already.


    So why shouldn't the actual vermicycling be distributed as well? And so it is in this plan: The only part that isn't preferred to be done on a distributed basis is the conversion of food waste into "standard" worm food. That needs to be done centrally in order to have foolproof wormbins.


    It will be easy on the worms for a Hatchery Host to become a Professional Vermicycler: the baby worms stay under the same roof for their adult lives, moving from hatchery to high density cycling bed.



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    Green Jobs Here!

    Once this gets going, if the economics work out - and there is a lot of work to be done on the creation of a solid business model for this plan, and for an analysis of the integration of it into current economic realities and coming to terms with existing stakeholders - this plan creates the new jobs of Worm Technician and Professional Vermicycler.


    Without a doubt, being able to define terms and even make up a few words of my own is a very fun part of this venture so far. Here I go again:

    Worm Technician
    A person who has the job of setting up, checking on, feeding, harvesting and trouble-shooting worm bins, especially hatcheries.
    Professional Vermicycler
    A person who processes municipal food waste in the form of worm food using their own worm-keeping facilities and equipment; a person certified as knowledgable in all aspects of Vermiculture and Vermicomposting, with a special interest in Vermicycling.

    Real-world market forces will decide how extensive Vermicycling can become, and it will highly influence the proportion of worm food going to Professional Vermicomposters compared to the central facility.


    The plan calls for, ideally, the central facility to maintain as few worm beds as possible. Growth of the enterprise is ideally in terms of volume of waste food processed into worm food. Growth in the area of worm beds is highly preferred to be realized by private contractors on a distributed basis. In other words, we will need to constantly recruit, train and certify a constantly growing crew of Professional Vermicyclers. We are not going to run out of topics on the forums for a while.





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